Considering On-Machine Measurement for Large Workpieces? Read this first.
Machine Tools
ELK GROVE VILLAGE, IL, October 24, 2023 -
In the fast-paced world of manufacturing, the need for precision and efficiency has never been greater. As workpieces grow in size and complexity, traditional methods of measurement are proving to be increasingly inadequate.
On-machine measurement is no longer a luxury but a necessity for modern machinists, especially when dealing with large workpieces. Below are several benefits manufacturers can expect when incorporating this method.
On-machine measurement allows for data collection and analysis. Traditional methods include transporting large workpieces to a separate measuring room and then back to the machine tool which can be time-consuming. The on-machine method enables machinists to make immediate adjustments, ensuring that the workpiece meets manufacturing quality standards. For example, Shibaura Machine's BTH Series of horizontal boring machines is designed to tackle these challenges effectively.
By integrating the measurement process into the machine tool itself, you eliminate the need for separate measuring rooms and additional labor, reducing operational costs. Moreover, by eliminating manual handling, you reduce error and safety risks.
Through data collection, machinists can make quick decisions, reducing downtime and increasing productivity. Machine measuring removes the back-and-forth which can not only disrupt workflow but also tie up resources that could be better utilized elsewhere. Renishaw's probing and tool measurement systems are excellent examples of technology that can be integrated into machine tools for this purpose.
The larger the workpiece, the more complex the measurement process becomes. This can lead to inaccuracies if not managed correctly.
Beyond Shibaura Machine’s Automatic Measurement and Automatic Tool Length Measurement Functions within the machine tools, our partnership with Metrology Resource Group (MRG) offers integration and application assistance for customers to further advance their on-machine measurement of large workpieces and address these challenges. The systems below seamlessly integrate with machine tools to offer a comprehensive and versatile system.
The Renishaw inspection probe system RMP60 also offers a robust solution for on-machine measurement and job set-up. Utilizing a touch-trigger mechanism, this probe system provides highly accurate data points by making physical contact with the workpiece surface. This ensures that even the most intricate details are captured with the utmost accuracy. Its integration capabilities with various machine tools such as Shibaura Machine's double column MPJ-M Series make it a versatile choice for a wide range of manufacturing settings.
The manufacturing landscape evolves, and so should your methods. On-machine measurement of large workpieces offers unparalleled advantages in time-efficiency, cost-saving, and most importantly, accuracy. Contact the Machine Tool team to learn more about your options for on-machine measurement with large workpieces.
Machine Tool Industry Focus: Oil and Gas
The oil and gas industry is experiencing a revival, with capital investments reaching new heights. According to the International Energy Forum, oil and gas upstream capital expenditures increased by 39% in 2022 to $499 billion, marking the highest level since 2014.
The industry marked 2023 with its healthiest balance sheet yet, according to a Deloitte report. Capital spending is expected to continue growing, driven by a sustained favorable commodity price environment. The capital is likely to be invested in exploration, drilling, and machinery, among others.
Rising Demand: A healthy industry balance sheet translates to more orders—get your shop ready.
Quality Matters: With more capital at hand, oil and gas companies will likely opt for higher-quality, more reliable machine tools.
Innovation Boost: Now might be the time to invest in R&D to offer innovative solutions and gain a competitive edge.
Precision and reliability are two factors crucial in oil and gas machining. Whether it's drilling equipment or pipeline components, machine tools must provide accuracy and durability needed for high-stakes operations.
One area experiencing significant activity is the Subsea sector. This niche within the oil and gas industry is becoming increasingly important for offshore drilling and exploration. Advanced machine tools are essential for manufacturing the complex components used in Subsea operations.
For instance, Shibaura Machine's TUE-series vertical boring and turning mill machine tools are designed for high-precision and high-efficiency cutting, making them ideal for crafting intricate parts required in subsea drilling equipment. Their robust design ensures reliability even in the production of components that withstand high-pressure underwater environments.
Similarly, the BTH-series horizontal boring mills from Shibaura Machine offer unparalleled accuracy and versatility. These machine tools are particularly well-suited to creating large, complex components often needed in subsea systems, such as pipeline flanges or drilling rig structures. Their advanced features, like high-speed spindles, multiple attachments, and precision rotary tables, make them a go-to choice for operations that require precision and durability.
As the oil and gas industry ramps up capital spending, the demand for high-quality machine tools is also on the rise. Shibaura Machine, with its specialized TUE-series and BTH-series boring mills, is well-positioned to help shops meet this growing need.
With capital investments expected to rise by 7% in this year to top over 500 billion USD, according to the International Energy Agency, the future looks bright for machine tool shops serving the oil and gas industry.
Innovation and Precision at the Center the FANUC 31i-B Plus CNC Control
The FANUC 31i-B Plus marks a significant advancement in machine tool CNC control technology. Known for its efficiency and exceptional features, it's designed for modern, complex machines, driving innovation in machining.
This control system stands out for its ability to handle machines with many moving parts that need to work quickly and with high precision. It achieves this with advanced controls for moving parts and tools, setting new standards in performance.
Innovative software algorithms are at the core of the 31i-B Plus, analyzing part geometries and machine capabilities to adjust trajectories and feed rates. For example, when integrated with the BTH-130.R24 horizontal boring machine it ensures optimal processing speed without sacrificing high precision. This results in the smoothest toolpaths making it easy to handle complex machining operations with exceptional efficiency.
Ease of operation is also a key feature of the 31i-B Plus. Its iHMI (Intelligent Human Machine Interface) graphical display, characterized by intuitive icons and animations, offer a consistent look and feel across screens. The user interface is similar across all machines, which also helps streamline training and enhances overall efficiency. This design not only enhances the operator's comfort but also ensures operational effectiveness by simplifying the complexity.
The hardware includes ultra-high-speed processors and a high-speed CNC internal bus, complemented by optical fiber cables for rapid data transfer. For example, the 31i-B Plus can comfortably handle complex machining operations without sacrificing speed. This powerful combination guarantees exceptional performance and reliability.
The 31i-B Plus excels in 5-axis machining, allowing operators to effortlessly program and control multiple axes of motion, including spindle speed, feed rate, and depth of cut. For instance, combined with the MP-2620 (U) bridge-type multi-tasking machine, it allows for precise and complex 5-axis operations. The 31i-B Plus makes programming these tasks simpler, thanks to its user-friendly features like error compensation and tool center point control (TCP).
Shibaura Machine is able to customize the FANUC 31i-B Plus CNC control to meet specific operational needs. This flexibility ensures that the control can meet diverse application and user requirements with ease.
As a pioneer partner with FANUC, Shibaura Machine has been helping customers harness the full power of their machine tools for decades. For those eager to explore the full range of FANUC's advanced features, the Machine Tool team is committed to guiding you into this new era of manufacturing excellence, where innovation meets precision.
Exploring the TOSNUC PX200 CNC Control: A Smart Machining Partner
Today's manufacturing world moves fast, and being precise, efficient, and easy to use is more important than ever. This week we're highlighting TOSNUC PX200 Controller, which is more than just a CNC control system; it is a comprehensive solution that empowers machine tool operators in today's challenging manufacturing environment.
The PX200 is the result of Shibaura Machine's commitment to providing flexible and user-friendly solutions for the production floor. It's designed to enhance shop productivity through a host of cutting-edge features that simplify processes of CNC machine tools.
Operators will appreciate the customized program buttons (Keys) that allow for shortcuts on the control panel. These keys can be programmed for various functions, making common tasks more convenient and efficient.
The PX200 empowers operators by allowing them to create custom M-Codes. This customization enables the development of unique cycles that improve efficiency and adapt to specific production needs.
Macro programming is another invaluable feature, as it enables operators to craft their own cycles. For instance, a macro can be programmed to automate the loading and unloading of parts, resulting in increased speed and accuracy. This not only boosts efficiency but also fosters innovation on the shop floor.
What sets the controller apart is its user-friendly interface and straightforward work coordinate offset settings. It provides keyword search capabilities for all manuals, displays everything on a single screen, and learning the control system is simple and straightforward.
The PX200 plays a pivotal role in ensuring the success of machining operations through additional advanced features:
When it comes to examining the performance of multiple machines, the PX200 provides a clear overview of each machine's operation status and operating ratios through graphical representations and numerical values. This data allows operators to make informed decisions, optimize production schedules, and allocate resources efficiently.
Think about the daily inspections that are essential for maintaining machine reliability. With the PX200, operators can perform daily checks through intuitive on-screen procedures. The results can be saved in PDF format with ease. This means compliance is simplified, and documentation is made easy.
Instead of guesswork, the PX200 stores detailed data about malfunctions. This information allows engineers to perform factor analytics, diagnose issues precisely, and visualize data for future reference. This not only speeds up maintenance but also ensures it's done right the first time, minimizing downtime.
The PX200 is a proactive controller that enhances machining, prevents costly errors, and streamlines maintenance. With real-time support, precision adjustments, and data-driven maintenance insights, it empowers operators and maintenance teams to achieve peak performance in today's competitive manufacturing landscape.
Transforming Machine Tool Maintenance: Shibaura Machine’s Remote Assist Service
In the face of rapidly advancing technology and ever-increasing global competition, the manufacturing industry stands at a pivotal crossroads. Shibaura Machine understands the critical need for speed, efficiency, and expertise. That's why we're proud to introduce our Remote Assist Service. This is a transformative solution designed to minimize downtime, maximize productivity, and revolutionize machine tool maintenance and support.
Unplanned downtime isn't just inconvenient; it's costly. Every minute a machine tool stands still translates directly into lost revenue, reduced productivity, and increased operational costs. The challenge is exacerbated by the geographical dispersion of expertise and the need for rapid response. Traditional approaches often involve flying out experts, which is not only time-consuming but also expensive.
Shibaura Machine's Customer Service Remote Assist for Machine Tools provides a dynamic service that allows our experts to provide needed support without being on-site. Imagine seeing and hearing the machines as if you were standing right next to them. That's the power of Remote Assist. It leverages the latest in communication and augmented reality technology to deliver a seamless, efficient, and effective support experience.
Speed and Efficiency: Reduce response times dramatically. When a machine is down, our experts are virtually there in moments, diagnosing issues and guiding on-site technicians in real-time.
Expertise at Hand: Under the guidance of seasoned professionals, field service engineers can perform complex tasks.
Safety and Compliance: Ensure safety protocols and compliance with hands-free, voice-enabled collaboration. Our solution is designed specifically for manufacturing environments, ensuring safety without compromising efficiency.
Reduced Operational Costs: Minimize travel and reduce downtime, providing a more tangible return on investment.
Shibaura Machine's approach leverages cutting-edge technology and expert knowledge to transform traditional manufacturing challenges into opportunities for increased efficiency and superior performance. Our solutions are tailored to enhance operational capabilities and drive manufacturing excellence.
With augmented reality (AR), our Remote Assist service can point out specific locations and provide instructions quickly, overcoming language barriers and reducing miscommunication. This capability will reach its full potential with the integration of our upcoming hands-free smart glasses, which are presently in the development phase.
The ability to see and hear the machines as if our experts were physically present at the site marks a significant leap in remote diagnostic capabilities. This immersive experience potentially allows for a more accurate assessment and quicker resolution, ensuring that your machines are back up and running with minimal delay. It's as close to having an expert on the ground as you can get without travel.
Recognizing the challenges of training and fielding newer or less experienced service technicians, we've leveraged our Remote Assist technology to bridge the gap. Now, a seasoned expert can provide real-time support and guidance to a field technician on-site.
As we step into the future, digital transformation through our IIoT solution machiNetCloud, AI, and connected workers is not just a possibility; it's a necessity. Shibaura Machine's Remote Access Service is more than just a tool; it's a partnership in your journey towards creating a smarter, more efficient, and more resilient manufacturing environment. Together, we can redefine what's possible in the world of machine tools and manufacturing.
Elevating Customer Support in Machine Tools: Shibaura Machine's Integration of CRM and Smart Glasses
In an era where digital transformation is not just a trend but a business imperative, Shibaura Machine Company, America continues to grow our virtual customer support options in the machine tool industry.
Building on the popularity of our Remote Access Service, we are now expanding our customer support capabilities with the innovative use of smart glasses technology alongside our Customer Relationship Management software (CRM).
Following the introduction of our Remote Assist service, Shibaura Machine Company, America is now taking another significant step forward with the CRM integration of smart glasses technology. These glasses represent a transformative tool in our support program, offering:
Smart glasses allow our technicians to receive real-time, visual instructions and guidance from experts remotely. This hands-free approach means on-site technicians can perform complex tasks more efficiently and accurately.
Leveraging AR technology, smart glasses can overlay digital information onto the physical environment, providing clear, step-by-step visual guidance, which is especially useful in complex machine tool troubleshooting.
Through the smart glasses, our remote experts can see exactly what the on-site technician sees, enabling them to provide precise and timely support, thereby reducing the margin for error.
The synergy between our CRM system and smart glasses technology creates a comprehensive support ecosystem. This integration allows us to:
Deliver Proactive Maintenance: By analyzing CRM data, we can predict when a machine might need maintenance and proactively schedule service visits, minimizing unplanned downtime.
Enhance Training and Knowledge Sharing: Customer technicians can receive on-the-job training and support through smart glasses, bridging the knowledge gap and ensuring consistent service quality.
Streamline Service Processes: The combination of CRM insights and AR guidance streamlines our service processes, ensuring that every customer interaction is efficient, effective, and adds value.
Our commitment to innovation in customer support is unwavering. The integration of CRM and smart glasses is more than just an enhancement of our services; it's a testament to our dedication to providing our customers with cutting-edge solutions. As we continue to embrace digital tools and technologies, we are not just transforming our customer support; we are redefining the standards of service excellence in the machine tool industry.